Benefit of using Automatic Lubrication System
The purpose of an Semi-automatic Lubrication System is to provide the right amount & type of lubricant to the right place at the right time.

The cost benefits of installing automated lubrication systems Include:
- optimum lubrication (fresh grease when and where required);
- grease seals out contaminants (seals work better);
- optimum bearing temperature (no under greasing or over greasing);
- Improved housekeeping (no environmental concerns and increased lubricant consumption due to
over greasing).

How does this translate to tangible cost savings?
Potential cost savings include:
- Replacement bearings (50-90% reduction)
- Replacement bearings labour (50-90% reduction)
- Down time / lost production (related to bearings)
- Lubricant consumption (10-50% reduction)
- Lubrication labour (periodic inspection)

How does this relate to intangible cost savings?
- Safety, improved method removes technicians from potentially dangerous rotating equipment
- Energy, better lubrication reduces friction
- Housekeeping, less environmental concerns
 

Proposed Solution: Semi-Automatic Progressive Grease Lubrication System

The tipper truck will be split into 4 grouping of progressive metering blocks which connected to front left axles (8 lubrication points) , front right axles (10 lubrication points) , rear axles (12 lubrication points) and tipper cylinders (8 lubrication points). All the progressive grouping metering blocks will be connected to two centralized primary metering blocks. Lubrication will be done by electrical driven grease pump 24VDC with timer controller.

This system includes the following main items:
- Battery Operated Grease Gun
- Grease dosing modules;
- Complete material for piping;
- Documentation of the system
- Supervising and commissioning of system (Optional)
- Installation for lubrication system (Optional)
 

Technical Specifications, Main Components
P203 PUMPING UNIT

- Battery operated grease gun
- Included with one battery and one charger
- Operating power 20V
- Maximum output pressure 689 bar
- Grease reservoir capacity 14.5oz / 411g
- Grease output max 8.9 oz/min (252g/min)
- Charger input supply 230 VAC / 50Hz

SSVD PROGRESSIVE FEEDER

- Group SSVD progressive feeder
- 5 x SSVD progressive feeder
- Available for 6-22 outlets
- Material black coated galvanized steel
- Volume per outlet between 0.08-1.80 ccm / cycle
- Metering screw per output is changeable
- Max operating pressure 350 bar

PIPING

- Main lines from pumping station to 2 pcs Primary SSVD feeders
- Secondary main line from primary SSVD feeder to secondary feeders
- Lubrication line from feeders to lubrication points
- High pressure hoses will be provided for pumping station to all primary feeders and secondary feeders.
- High pressure hoses will be provided from all feeders to lubrication points
- All necessary compression fittings, material galvanised steel
- Delivery includes all necessary installation material like pipe clamps, supports, screws and nuts, material according to piping material